Recently, the Guangqi Aian Second Intelligent Manufacturing Center, which is provided with a welding production line by Risong Hokuto, a subsidiary of Risong Technology, has been completed and put into operation. This not only reflects the comprehensive upgrade of GAC Aion and its achievement of reaching a new height in intelligent manufacturing, but also demonstrates the strong strength of Risong Hokuto in breakthrough innovation and creating a new miracle in intelligent manufacturing.
Sun Zhiqiang, Chairman and President of Risong Technology, delivered a speech at the first offline ceremony of the welding and assembly vehicle at Guangqi Aian Second Intelligent Manufacturing Center
The GAC Aion Second Intelligent Manufacturing Center, which has been completed and put into operation this time, has an annual production capacity of 200000 vehicles. In addition, the GAC Aion First Intelligent Ecological Factory, which had previously completed the expansion of 200000 vehicles, currently has an overall planned production capacity of over 400000 vehicles, with a maximum production capacity of 600000 vehicles under multiple shifts. Behind the creation of a new high in production capacity, there is the wise and courageous dedication and arduous efforts of the Risong people.
Risong Hokuto provided the first welding vehicle for GAC Aion Second Intelligent Manufacturing Center to be taken offline
In the construction of the GAC Aion Second Intelligent Manufacturing Center, which has been completed and put into operation, Risong Hokuto has undertaken the research and development of a flexible production line for the welding and assembly intelligent workshop, including multiple production lines such as the floor assembly line, floor sub assembly line, and side wall line, as well as the overall solution.
Creating an industry miracle in just 6.5 months
The project started in early March, the equipment entered the factory in early July, the first vehicle was taken offline in early September, and mass production began in mid September, taking only 6.5 months!
A brand new flexible intelligent factory with a production capacity of 200000 and a mixture of steel and aluminum, completed from scratch in just 6.5 months! This is a miracle in the industry, created amidst the severe pandemic, complex international situation, and semi paralyzed supply chain. From robots and PLCs to a cylinder and a cable, everything reflects the determination of Risong people to complete projects and challenge their limits!
The welding production line provided by Risong Hokuto for GAC Aion Second Intelligent Manufacturing Center
Strong comprehensive control level of production line
The new energy industry is developing rapidly, and efficiency is competitiveness. In this project, time was tight and tasks were heavy. Risong Hokuto quickly responded to customer needs, with a short construction time and extremely high efficiency, breaking industry records and successfully completing a major and arduous mission, demonstrating its strong level of comprehensive production line management and control.
The project team participated in the entire process from project initiation to completion, jointly designing with GAC Aion, bringing operational control technology application experience to customers, efficiently solving technical application problems that combine operational control technology with equipment processes, tailoring to the actual production needs of GAC Aion, shortening the project development cycle, improving production and manufacturing quality, and reducing production costs.
The welding production line provided by Risong Hokuto for GAC Aion Second Intelligent Manufacturing Center
Innovative intelligent manufacturing technology helps with comprehensive upgrading
This project not only utilizes key core technologies such as mixed flow flexible technology independently developed by Risong Hokuto, high-speed conveying, intelligent control, lightweight material connection, simulation virtual debugging, but also further applies new technologies such as smart factory platform, AI quality control system, deep interactive customization, and zero carbon intelligent manufacturing, achieving comprehensive upgrades in digitalization, quality, customization, and energy conservation.
Among them, the ultra-high flexibility technology group achieves zero loss in vehicle production switching, real-time arbitrary switching, and a 20% increase in personnel efficiency and production pace, breaking industry records. Refined welding management customizes the optimal parameters for each solder joint, resulting in a 10% increase in solder joint strength compared to the industry. By combining the industry's pioneering machine vision with AI technology, we achieve comprehensive quality monitoring of all parts and create zero defect products. At the same time, we are the first to apply non-destructive processes such as ultrasonic testing and 3D visual tracking to achieve precise control at the nanoscale.
The welding production line provided by Risong Hokuto for GAC Aion Second Intelligent Manufacturing Center
Currently, the global new energy vehicle market is accelerating its development, and the market penetration rate continues to increase. Behind the continuous breakthroughs in new energy vehicles, there will inevitably be more innovative challenges, but the Risong people are ready and always ready to go.
Risong Technology will comprehensively build the intelligence and digitization of automotive production lines, strive to create an advanced manufacturing technology ecosystem, and form a new model of intelligent manufacturing in the automotive industry, to achieve lower costs, higher performance, and greater flexibility in production and manufacturing for customers, and continuously promote the high-quality development of the industry.
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